M/S PEACOCK ENGINEERING (INDIA) EQPTS.

(Manufacturers of metal handling Plants & Equipments in India)

header photo

Technical data-sheet & process to segregate pure iron from induction F/C slag

 PEIE Design, Engineering, Manufacture, shop-test , Supply, Erection & commissioning 2nd generation Slag Crushing & Beneficiations Plant in TPM methodology with following customer delighting features.

DESIGN BASE  (Induction Furnace Slag)

10 Ton/hour

15 Ton/hour

20 Ton/hour

5 Ton/hour

THROUGH INPUT

>10% iron

10 Ton/hour

15 Ton/hour

20 Ton/hour

5 Ton/hour

Lump Size

≤ 300 mm 3

≤ 300 mm 3

≤ 350 mm 3

≤ 300 mm 3

OUTPUT

> 75% Fe

>1.7 Ton/hour

>2.2 Ton/hour

>3.5 Ton/hour

>0.7 Ton/hour

Grit Size

≤  4 mm

Yes

Yes

Yes

MODEL

PEIE

PEIE-10-X

PEIE-15-X

PEIE-25-X

PEIE-5-X

Material Handling

No. of Conveyors

4 to 8 nos

Yes

Yes

Yes

Equipments

No. of Rotary Eqpts.

5 nos

Yes

Yes

Yes

Input Hopper

Ground Hopper size

9 M²

12 M²

12 M²

9 M²

Jaw Crusher

Jaw Size (Wide X Length)

600 X 750

900 X 1200

900 X 1200

500 X 700

Roller Crusher

Rotor Size

900 X 900

900 X 1200

900 X 1200

675 x 675

Magnetic.Separator

Drum  X Length

Ø750 X 1800

Ø1200X 1800

Ø1200X 1800

Ø600 X 1500

Vibrating screen

Length X W X Height

 later

 later

later

 later

Hammer Mill

Chamber size (Dia mm)

Ø1000 mm (2.5tph)

Ø1370 mm (5thp)

Ø1000X1000 (10tph)

 later

Area covered

 

 later

 later

 later

 later

Power Required

Drive

133.7 KW

 later

161.5 KW

 later

After-sale service

Training, technical support, etc.

Yes

Yes

Yes

Yes

  PROCESS BENEFICIATION TO > 75% Fe 

 JAW CRUSHER

DESIGN BASE

10 Ton/hour

15 M3/hour

20 M3/hour

5 Ton/hour

General Information

Model

PEIE-10-X

PEIE-15-X

PEIE-20-X

PEIE-5-X

 

Feeder Opening (mm)

250-400 mm

400-600 mm

400-600 mm

200-350 mm

 

Max. Feeding Size (mm)

10”-15”

10-18”

10-18”

10”-12”

 

Output Size

2” – 4”

yes

yes

yes

 

Motor Power KW X R.P.M

37 / 1440

37 /1440

52 / 960

22 / 960

Overall Dimensions (mm)

L X H X W

48”x34”x26”

 later

70”x46”x39”

 later

Jaw Size

(Width X Length)

600 X 750

750 x 1050

900 X 1200

500 X 700

Body

Size (L x H x W)

48” x 34” x 26”

 

70x46x39”

 

Body & Toggle

Fully fabricated M.S Plate IS-1062

25 to 60 mm

25 to 60 mm

30-60 mm

25 to 60 mm

Fly wheel

heavy duty both sides

Ø1070

 later

50”

 later

 

Matls.- C.I gr.-I

200 mm W

 later

 later

 later

Jaw plate size

One Fixed Plate (High Mn Steel Grade- III)

720x590mm

 later

45”X35.5”

later

 

One Moving Plate(High Mn Steel Grade- III)

780x520mm

 later

48”X31”

later

Toggle & Outer Body

fabricated in M.S

25- 50mm

 later

later

later

Inner Crank

material En-9

180mm diameter,.

 later

later

later

Weight

Approx.

4.8 Ton

 later

5.5 ton

 later

After-sale service

Training, technical support, etc.

yes

yes

yes

yes

 

ROLLER CRUSHER 

DESIGN BASE

10 Ton/hour

15 M3/hour

20 M3/hour

5 Ton/hour

General Information

Model

PEIE-10-X

PEIE-15-X

PEIE-20-X

PEIE-5-X

 

 Inlet Size (mm)

50-100

50-100

50-125

50-100

 

Max. Feeding Size (mm)

yes

yes

yes

yes

 

Output Size MM²

2-15

yes

yes

yes

 

Motor Power KW/R.P.M.

37 / 960

37 / 960

52 / 960

22 / 960

Inner Rotor Size

 

900 X 900

900 X 1200

914 X 1220

675 x 675

Body

Size (L x H x W in MM)

1778X1829X1194

 

1778X1829X1550

 

Body & Toggle

Fully fabricated M.S Plate IS-1062

12-60 mm

yes

yes

yes

No. of Beater

 High Mn Steel Grade- III

6

6

6

6

No.of adjustable weight

 

2

2

2

2

Hardened blades & Inner Lining Material

 High Mn Steel Grade- III

yes

yes

yes

yes

Toggle & Outer Body

fabricated in M.S

yes

yes

yes

yes

Inner Crank 

material En-9

Ø 180mm

 

later

 later

Weight

Ton approx.

7.5

8.5

9.5

6

After-sale service

Training, technical support, etc.

yes

yes

yes

yes

 MAGNETIC SEPERATER  

DESIGN BASE

10 Ton/hour

15 M3/hour

20 M3/hour

5 Ton/hour

General Information

Model

PEIE-10-X

PEIE-15-X

PEIE-20-X

PEIE-5-X

 

 Input Size (mm)

0 - 15

yes

yes

yes

 

Out put Size (mm)

02- 15

yes

yes

yes

Drum Size

 (Dia X Length)

Ø750 X 1800

Ø750X 1800

Ø750X2174

Ø600X 1500

 

Motor Power (KW

3.7+

 later

later 

later 

Overall Dimensions
(mm)

L X H X W

1295X2005X 2134

1295X2005X 2134

1295X2005X 2438

1000X1700X 1800

Body

Fabricated with ISA 65x65x8 M.S , Plate 12 swg

yes

yes

yes

yes

Outer shell of drum is of

S.S 304,  16 Gauge, 

yes

yes

yes

yes

High Power Rare Earth Neodymium Magnet

5000 Gauss.

yes

yes

yes

yes

Toggle & Outer Body

fabricated in M.S

yes

yes

yes

yes

MOTORS

Unbalanced motor KW; 960 RPM

0.75

 later

 later

0.75

 

Geared Motor KW; RPM- 960

0.75

 later

 later

0.75

Weight

Kg Approx.

550

550

850

450

After-sale service

Training, technical support, etc.

yes

yes

yes

yes

 HAMMER MILL

DESIGN BASE

2.5 Ton/hour

5 Ton/hour

10 Ton/hour

General Information

Model

PEIE-2.5-X

PEIE-5-X

PEIE-20-X

 

Max. Feeding Size (mm)

<50 mm

<50 mm

<50 mm

 

Output Size

<10 mm

<10 mm

<10 mm

 

Motor Power (KW X RPM)

22 X 960

45X1440

75X1440

Overall Dimensions

L X H X W (mm)

 later

 later

later 

Body Chamber

Fully fabricated M.S Plate IS-1062

Ø1000 mm

Ø1370 mm

Ø1000X1000

 

Shell thickness

12 mm

12 mm

12 mm

Liner

Mn Steel IS: 276 Grade III Side

20 mm

25 mm

25 mm

 

Top Thickness

30 mm

50 mm

50 mm

Fly wheel

heavy duty both sides, Matls.- C.I gr.-I

450X80W

Ø590X115W

Ø700X150W

Screen

EN-9 square

no

yes

yes

Hammer

Quantity

8

8

 

 

Material

C.S. Hard faced

C.S. Hard faced

C.S. Hard faced

Inlet hopper size

 

300X300mm

450X450 mm

500X500

Shaft 

material En-19

Ø104

Ø104

Chrome Nickel Axle Steel

Weight

Approx.

1.8 Ton

3 Tons

4.8

After-sale service

Training, technical support, etc.

yes

yes

yes

CONVEYOR BELTS                            Applications:

Conveyors used here to convey in process material from one equipment bottom to next equipment top.

Belt Conveyors chosen here for granular bulk quantity, dust resistivity and low cost.

 Features:

Light structure, stable performance, Convenient maintenance and economical running expense.

DESIGN BASE

500 mm

650 mm

800 mm

1000 mm

General Information

Model

PEIE-500-X

PEIE-650-X

PEIE-800-X

PEIE-1000-X

 

Ton/hour

< 150

< 200

< 400

< 630

 

Belt speed m/sec

1.6-2.0

yes

yes

yes

 

Conveying length

>9

>9

>12

>12

 

Slope

14±5

14±5

14±5

14±5

 

Motor power KW

> 2.2

> 2.2

>3.7

>3.7

 

Drive pulley Dia

350

350

450

450

 

Idler dia

89

89

89

108

Gallery

ISMC, ISA

100

150

200

200

Weight

Approx. Tons

>1.2

>1.5

>2

>2.2

After-sale service

Training, technical support, etc.

yes

yes

yes

yes

  

B.W

SYM

A

B

C

ØD

L min

E

F

G

H

Slot

Ød

Brg. No.

Base ISA

Stiffeners

Qty

500

A3

30º

 

 

225

114.3

30

 

4

9

14

14x32

20

420204

L65XX65X5/6

Flat 25x5

 

650

A4

30º

940

250

225

114.3

30

50

4

9

14

14x32

20

420204

L65XX65X5/6

Flat 25x5

290

800

A3

30º

1090

315

225

114.3

30

70

4

9

14

14x32

20

420204

L65XX65X5/6

Flat 25x5

469

1000

A3

30º

 

 

225

114.3

30

 

4

9

14

14x32

20

420204

L65XX65X5/6

Flat 25x5

 

VIBRATING SCREEN

Application:

Vibrating screens are used here for oversize screening and dust separation.

 Features:

Wear resistant side plates, Light structure, stable performance, Convenient maintenance and economical running expense.

MODEL

POWER (KW)

SIEVING DIAMETER (MM)

DIMENSIONL X W X H (MM)

LAYER

PEIE-400-1S

0.18

320

580X580X660

1

PEIE-600-1S

0.55

550

800X800X780

1

PEIE-800-1S

0.75

750

900X900X930

1

PEIE-1000-1S

1.5

950

1160X1160X1030

1

PEIE-1200-1S

1.75

1150

1360X1360X1160

1

PEIE-1500-1S

2.2

1450

1850X1850X1330

1

PEIE-1800-1S

2.2

1750

2200X2200X1460

1

 

Step

HIGHLIGHTS

THROUGH

1

Direct Iron scrap collection

Iron catcher magnet

2

Lump size Lowering from ≤ 300 to 100 mm 3

Jaw crusher

3

Lump size Lowering  to 15 mm 3

Roller crusher

4

Beneficiation accuracy improvement

Size separation screen

5

40% Iron recovery and dust removal

Magnetic Separator

6

Disintegration for 68% Iron recovery

Hammer Mill

 

 

 

7

Semi Automatic Plant

Basic design

8

Less Manpower require

Semi automatic production and minimum maintenance

9

Sellable Non Mag fines by-product can be used to manufacture brick